Mechanical Engineer, Senior

We are looking for a highly experienced Mechanical Designer to design and develop mechanical systems for an autonomous gun turret, ensuring compliance with MIL-STD-810 standards. You will perform kinematic and dynamic analysis, conduct simulations, and collaborate with cross-functional teams to integrate electromechanical components. The role involves developing design specifications, testing prototypes, and supporting manufacturing to deliver robust, reliable products for harsh environments.

Responsibilities

• Design and develop mechanical systems that meet MIL-STD-810 specifications, ensuring robustness under vibration, shock, thermal, and environmental conditions.
• Perform kinematic and multibody dynamic analysis to predict motion profiles, joint loads, torque requirements, and system stability in robotic and electromechanical assemblies.
• Perform kinematic and multibody dynamic analysis to predict motion profiles, joint loads, torque requirements, and system stability in robotic and electromechanical assemblies.
• Perform mechanical simulations (structural, dynamic, modal, vibration, thermal) to assess the durability and reliability of designs under operational stress.
• Collaborate with electrical and systems engineers to integrate electromechanical components, ensuring seamless interaction between mechanical structures and electrical systems.
• Develop and document mechanical design specifications, including detailed drawings, simulation reports, and testing protocols.
• Conduct testing and validation to ensure that mechanical designs meet the required performance and safety standards.
• Support prototype development and work closely with manufacturing teams to ensure designs are feasible and cost-effective.
• Maintain a strong focus on product quality, safety, and reliability, adhering to Design for Manufacturing and Design for Reliability best practices.
• Contribute to cross-functional design reviews, identifying potential mechanical and electromechanical risks early in the development cycle.

Requirements

• A passion for designing robust mechanical systems that can operate in harsh environments.
• Advanced experience in robot dynamics, such as flexible multibody dynamics, dynamic simulations of compliant mechanisms, or vibration control in robotic arms and gantries
• 5+ years of experience in mechanical design, including expertise in electromechanical integration.
• Bachelor's or Master's degree in Mechanical Engineering or a related field.
• R&D experience working with robotics or in a robotic lab.
• Advanced experience in robot dynamics, such as flexible multibody dynamics, dynamic simulations of compliant mechanisms, or vibration control in robotic arms and gantries.
• Proficient in 3D CAD software such as SolidWorks (preferred), CATIA, or Creo.
• Strong understanding of MIL-STD-810 requirements for mechanical durability, including vibration, shock, temperature, and humidity testing.
• Skilled in electromechanical integration, ensuring compatibility between mechanical structures and electrical components (e.g., wiring harnesses, sensors, actuators).
• Collaborate effectively with electrical, software, and systems engineers to develop integrated solutions.
• Familiar with Design for Manufacturing (DFM) and Design for Reliability (DFR) principles.

Nice to have

• Advanced experience in robot dynamics, such as flexible multibody dynamics, dynamic simulations of compliant mechanisms, or vibration control in robotic arms and gantries.
• Direct experience working with MIL-STD-810 (e.g., vibration, temperature, and shock tests).
• Knowledge of MIL-S-901D for naval shock testing and MIL-STD-461 for EMI/EMC standards
• Familiarity with Electromagnetic Compatibility (EMC) considerations in mechanical design.

Benefits

• Competitive salary
• ACS Equity Package
• Health, Dental, Vision Insurance
• Paid Time Off