As a Mechanical Engineer on Harmattan AI's Airframe team, you will design UAV platforms and subsystems from concept through production, ensuring optimal performance, reliability, and manufacturability. You will take ownership of system-level constraints, work closely with R&D teams, conduct rigorous testing, and oversee manufacturing processes.

Responsibilities

Design and prototype UAV platforms and complex subsystems from scratch, ensuring the right balance between durability, efficiency, and performance.
Take full ownership of system-level constraints, including thermal management, mass budget (weight), COGS (cost), and environmental sealing (IP ratings).
Work closely with R&D teams (Electrical, Software, and Industrialisation) to ensure seamless mechanical integration of sensors, payloads, and electronics.
Conduct rigorous testing, including stress and failure analysis. Identify risks proactively and develop the necessary tools (test benches, calculation sheets, or scripts) to validate designs for operation in extreme environments.
Manage your own delivery packages and technical specifications with precision, consistently meeting or exceeding requirements under tight deadlines.
Oversee the manufacturing process by collaborating directly with suppliers and external manufacturers, with a focus on plastic injection moulding and precision machining, to ensure quality and schedule targets are achieved.
Maintain the “source of truth” through Confluence and professional 2D/3D documentation. Document all designs, test results, and production workflows to support knowledge sharing and continuous improvement.

Requirements

Master’s degree in Mechanical Engineering, Aerospace Engineering, or a related field.
Proven experience designing and prototyping mechanical systems, ideally within UAVs, robotics, or defence applications.
Proficiency in CAD software (e.g., SolidWorks); experience with structural and thermal analysis tools (FEA) is a strong advantage.
Strong understanding of manufacturing processes, including high-precision machining and plastic injection moulding.
Excellent written and verbal communication skills, with the ability to clearly document complex technical concepts and lead cross-functional discussions.
Full commitment to Harmattan AI’s mission, vision, and growth plans, with a willingness to go the extra mile in pursuit of operational excellence.