Internship, Maintenance, Repair & Overhaul Engineering (Fall 2026)

This internship within the Maintenance, Repair & Overhaul (MRO) organization provides hands-on experience supporting aircraft repair engineering, sustainment strategy, and airworthiness-driven process development. The intern will work directly with operational aircraft, field-returned hardware, and cross-functional teams to help build the repair foundation for next-generation electric flight. Responsibilities include supporting repair procedure development, teardown and inspection, root cause investigations, and documentation aligned with ATA iSpec 2200. The role collaborates with Engineering, Quality, Supply Chain, and Flight Operations teams to contribute to scalable MRO processes aligned with future FAA Part 145 pathway.

Responsibilities

• Support development of aircraft repair procedures for structural, mechanical, electrical, and battery systems
• Assist in authoring service procedures and repair documentation aligned with ATA iSpec 2200 structure
• Participate in teardown, inspection, and evaluation of returned components and assemblies
• Support root cause investigations and failure analysis efforts
• Evaluate repairability of composite and electromechanical components
• Assist in creating work instructions, inspection criteria, and engineering change documentation
• Support battery and BMS handling evaluations and process development
• Collaborate with Engineering, Quality, Supply Chain, and Flight Operations teams
• Contribute to development of scalable MRO processes aligned with future FAA Part 145 pathway
• Document repair data, test results, and continuous improvement initiatives

Requirements

• Currently enrolled in a bachelor's or master's degree program in Aerospace Engineering or Mechanical Engineering from an accredited institution
• Strong interest in aircraft systems, sustainment engineering, and hands-on hardware work
• Demonstrated academic or project experience in structural, mechanical, or electrical systems
• Ability to read and interpret engineering drawings and technical documentation
• Strong written and verbal communication skills, including technical documentation capability
• Ability to work independently and manage multiple tasks in a fast-paced environment
• Must be a U.S. citizen or permanent resident
• Able to work onsite in Palo Alto, CA

Nice to have

• Hands-on experience in aircraft, electric vehicles, robotics, or motorsports teams (AIAA Design/Build/Fly, Formula SAE, etc.)
• Exposure to composites, high-voltage systems, or failure analysis
• Familiarity with aviation regulatory concepts (FAA Part 43, Part 145, airworthiness standards)
• Experience working with PLM (Product Lifecycle Management) and MRP (Material Requirements Planning) systems
• Experience using CAD tools (3DX preferred)
• Shop, fabrication, or mechanical assembly experience
• Interest in long-term career growth in aerospace sustainment or repair engineering