Staff Engineer, Integration Manufacturing (R5187)

This role leads final system integration and production readiness for complex aerospace and defense platforms, ensuring successful integration of electrical, mechanical, propulsion, and mission systems into complete operational vehicles. The engineer will develop and optimize assembly processes, coordinate system-level builds, and partner with design engineering to improve manufacturability. They will also drive root cause investigations, define manufacturing standards, and mentor junior engineers.

Responsibilities

• Lead manufacturing integration activities across electrical, mechanical, propulsion, and vehicle systems
• Develop and optimize final assembly and integration processes
• Coordinate system-level builds, integration sequencing, and production flow planning
• Partner with design engineering to improve manufacturability, reliability, testability, and producibility
• Drive root cause investigations and corrective actions for integration and assembly issues
• Develop work instructions, quality standards, and inspection methods
• Lead DFM/DFA reviews and transition new products into manufacturing
• Support system integration, validation, and troubleshooting activities
• Define manufacturing standards, process controls, and acceptance criteria
• Support failure analysis and reliability improvement initiatives
• Collaborate with production, quality, supply chain, and test engineering teams
• Mentor junior manufacturing engineers

Requirements

• 7+ years of manufacturing engineering or systems integration experience
• Bachelor’s degree in Engineering or related technical field
• Experience in prototype manufacturing in a startup or rapid-growth environment.
• Experience with:
• Electrical and mechanical integration
• Production operations
• Manufacturing process development
• DFM/DFA principles
• Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities.
• Knowledge of manufacturing process development and production scaling
• Strong understanding of DFM/DFA principles
• Experience with root cause analysis and corrective action methodologies

Nice to have

• Aerospace or defense integration experience
• Experience supporting autonomous systems, UAVs, or advanced mobility platforms
• Familiarity with low-rate initial production (LRIP) and production scaling
• Experience with factory integration and manufacturing line design
• Experience with ERP/MES systems and manufacturing data analysis
• Strong project management skills, including experience managing multiple priorities and deadlines
• Knowledge of quality standards, such as AS9100 or ISO 9001
• Proficiency in CAD software

Benefits

• Pay within range listed + Bonus + Benefits + Equity
• Pay within range listed above + temporary benefits package (applicable after 60 days of employment)