Zipline is hiring a Production Technician to join its Production Team, responsible for the mechanical assembly and testing of all manufactured hardware, including engineering validation builds and production intent assemblies. The role involves hands-on assembly, testing, and troubleshooting of avionics systems and electro-mechanical components, with a focus on PCBA integration, cable routing, and electronic potting. The technician will execute builds from written instructions, follow standard operating procedures, and collaborate with cross-functional stakeholders to ensure quality and meet production schedules. This role is critical to scaling manufacturing from engineering validation to volume production to support Zipline's global distribution centers.

Responsibilities

Support the full lifecycle of electro-mechanical and avionics hardware builds—from assembly through validation testing—ensuring high-quality output that meets tight production schedules and rigorous standards.
Assemble and test complex electro-mechanical and avionics systems, including PCB assemblies, cable harnesses, and integrated modules, following detailed schematics, MPIs, and all quality and safety protocols.
Troubleshoot build issues and perform rework as needed, using tools like oscilloscopes, logic analyzers, and multimeters; collaborate with electrical, RF, and mechanical engineers to resolve failures and integration problems.
Support engineering validation activities (thermal, EMI/ESD, vibration), and assist with the mechanical integration of electronics into aircraft, including precise PCB mounting, connector installation, and cable routing.
Maintain manufacturing lines in a clean, organized, and inspection-ready state, following 5S and lean manufacturing practices to ensure safety, efficiency, and compliance.
Provide real-time feedback on design, manufacturability, and assembly processes to Manufacturing, Quality, and Design Engineering teams to help improve quality, test coverage, and production efficiency.
Build, maintain, and troubleshoot custom fixtures; assist with setup and calibration of test stations, and document test results, failure analysis, and process improvements in a clear and repeatable format.
Draft training materials and support onboarding and skill development for new production technicians, especially around new hardware assembly processes.
Adapt quickly to shifting priorities across multiple projects, and remain flexible and proactive when working under tight deadlines or extended hours, including weekends when necessary.

Requirements

Demonstrated experience with bonding/potting processes and fine-detail assembly work.
Comfortable wearing a protective respirator for extended durations as required.
Strong ability to interpret and execute from complex technical documentation with minimal supervision.
Quick-thinking, resourceful, and collaborative, with a strong sense of ownership and accountability
High School diploma or equivalent.
Minimum of 4 years’ experience in prototyping, assembly, or manufacturing of electro-mechanical components.
Proven hands-on experience with PCBA mechanical integration, cable routing, and enclosure assembly.
Extensive experience with electronic potting, including safe handling of adhesives and respirator use.
Effective verbal and written communication skills.
Direct experience with reading and understanding manufacturing instructions and mechanical drawings with basic understanding of electrical systems.
High level of craftsmanship and attention to detail married with the ability to work quickly.
Quality focused mindset with the ability to manage time across multiple competing tasks and priorities.
Able to lift 30-50 pounds on a daily basis and to maintain a safe working environment.
A solid understanding of 5S methodology.
Able to stand for long periods of time
Perform general electrical assembly including soldering, wiring, crimping, and connector installation according to schematics and work instructions.
Conduct battery cell assembly, handling cells in compliance with safety protocols, and ensuring correct polarity, insulation, and protection mechanisms are applied.
Execute wirebonding operations (manual and/or automated), ensuring bond integrity, alignment, and cleanliness meet spec.
Operate and maintain laser cleaning equipment for surface preparation of components prior to bonding or assembly.
Follow ESD, PPE, and other safety guidelines, especially when working with high-voltage or energy-dense materials.

Benefits

The starting cash range for this role is $28-38/hr. Please note that this is a target, starting cash range for a candidate who meets the minimum qualifications for this role. The final cash pay for this role will depend on a variety of factors, including a specific candidate's experience, qualifications, skills, working location, and projected impact. The total compensation package for this role may also include: equity compensation; discretionary annual or performance bonuses; sales incentives; benefits such as medical, dental and vision insurance; paid time off; and more.