Quality & Manufacturing Intern (Fall 2026)

As an AME or MQE Intern at Zipline, you will support the Quality and Manufacturing team in ensuring safe, reliable, and scalable production of drone delivery systems. The role involves maintaining assembly lines, designing equipment, tracking yield performance, performing root cause analysis, and implementing corrective actions to improve manufacturing efficiency and product quality.

Responsibilities

• Dfx Discussion: Assist Design for X conversation with internal & external stakeholders for Zipline TLAs and sub-assemblies.
• Assembly Line Management: Assist planning, budgeting, design, procurement, commissioning & validation of Assembly Lines and associated equipment at Zipline for Product Validation Builds and at Zipline TLA CMs for Mass Production.
• Capacity Model Management: Conduct time studies for the various assemblies and maintain the Manufacturing Capacity Model
• Process Documentation: Develop & maintain Process Documentation (Manufacturing Process Flow, Process FMEA, Work Instructions, Setup Checklists, Training Plans, etc.) throughout the life of a program.
• Fixture Design & Automation: Design fixtures for assembly & inspection and propose automation strategies as needed for robust manufacturing.
• Operator Training: Assist in training operators to run the assembly line and provide technical support for plant operations.
• Technical Support: Support root cause analysis & corrective actions activities to troubleshoot production problems as they occur.
• Performance Tracking: Establish & monitor KPIs of the assembly line performance such as first-pass yield, cost of poor quality, on-time delivery, etc. Generating & reviewing matrices regularly.
• Continuous Improvement: Assist in Continuous Improvement (CI) Projects that seek to improve the performance of the line, reducing cost & improving quality.
• Quality Assurance & Control: Assist in monitoring & improving manufacturing processes to ensure product quality meets company standards.
• Failure Analysis and Corrective Action: Assist in failure analysis and work with cross functional teams to implement corrective & preventive actions to eliminate the issue.
• Process Optimization & validation: Support the continuous improvement activities on the production floor. Assisting validation of the existing & new process to ensure consistently producing quality parts.
• Root Cause Analysis: Support RCA activities by applying tools like 8D, 5 Why, Fish bone to derive root cause of issues & drive corrective actions.
• Documentation & Training: Develop and maintain quality documentation like control plans, work instructions, and FMEA to ensure compliance. Assist in training Quality operators to the quality standards and procedure.
• Data Tracking & Reporting: Monitoring key quality metrics such as first-pass yield, deviation reporting & tracking, performing MRB review & dispositioning the material.

Requirements

• Be a student pursuing a(n) graduate/ undergraduate degree in one of the following concentrations: Mechanical Engineering, Electrical Engineering, Aerospace Engineering, Industrial Engineering, Manufacturing Engineering, Physics, Chemistry, Statistics, Mathematics.
• Must have at least completed the second year of your Undergraduate studies. Masters and PhD students are also eligible.
• Proficiency in 3D CAD Software (NX preferred) & ability to read Engineering Drawings (with GD&T)
• Understanding of traditional & non-traditional manufacturing processes (Machining, Injection Molding, Sheet Metal Stamping, 3D Printing, PCBA Manufacturing, Mechanical or Electromechanical Assembly, etc.)
• Understanding of Advanced Product Quality Planning (APQP) & Production Part Approval Process (PPAP)
• Understanding of Problem Solving Frameworks (8D, FTA, Pareto Analysis, etc.) & RCA/ CAPA Techniques used within these frameworks
• Willingness to work in a super fast-paced environment that is in a constant state of evolution